Virat Special Steels
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Tool and Die Steel for Pressure Die Casting in India

Die casting dies face molten metal, high injection pressure and constant heating and cooling, so the steel you choose decides how many shots you get before the die needs repair or replacement.

  • Since 1957 Supplying the forging industry
  • 35+ Grades
  • 1800+ Customers
  • 3,500+ tons Stock capacity across our yards

Contact Virat Special Steels

Virat Special Steels supplies hot work tool steel and die blocks to pressure die casting companies, die makers and tool rooms, in H13 (DIN 1.2344), H11 (DIN 1.2343) and H21 (DIN 1.2581) flat, square and round bars, cut to size and backed by technical guidance. We are the authorised NLMK Verona distributor in India, with 3,500+ tons of stock across 35+ grades, band saw cutting up to 2500 × 1100 mm, a machining shop, and in-house spectro, UT and hardness testing. ESR-grade H13 is available for aluminium die casting dies


What Is Pressure Die Casting?

Pressure die casting injects molten metal into a mould cavity under high pressure. The mould usually consists of two hardened tool steel dies that produce accurate, repeatable components. Zinc and magnesium are often cast in hot chamber machines, while aluminium, brass and copper alloys are cast in cold chamber machines. Whatever the alloy, the die steel takes the thermal shock of every shot.


Choosing a Steel for Pressure Die Casting Dies

For aluminium and magnesium dies, H13 (DIN 1.2344) is the usual starting point. H11 (DIN 1.2343) is chosen where thermal cycling is severe, and H21 (DIN 1.2581) where the cast alloy runs very hot. These are the three die casting grades we list, and we stock all three.

Type H13 / DIN 1.2344 H11 / DIN 1.2343 H21 / DIN 1.2581
Standard names X40CrMoV5-1, AISI H13, SKD61, AFNOR Z40CDV5 X38CrMoV5-1, AISI H11 X30WCrV9-3, AISI H21
Steel type About 5% chromium, with molybdenum and vanadium About 5% chromium, with molybdenum and a lower vanadium content than H13 Tungsten hot work steel, about 9% tungsten and 3% chromium
Why die casters choose it Good hot strength, tempering resistance and resistance to heat checking; the most widely used die casting grade Close to H13, with slightly better toughness; chosen where thermal cycling is severe High hot hardness and resistance to erosion at high metal temperatures
Typical die casting use Cavity inserts, cores, die blocks and holders for aluminium, zinc and magnesium Cavity inserts and cores Inserts and cores for brass and copper alloys
Other uses Hot forging dies, extrusion dies Forging press dies, extrusion tooling Extrusion tooling, hot forging
No grade is right for every die. Cast alloy, part shape, die size, cooling design, machine tonnage and expected shot count all change the answer. If you are unsure, send us the die drawing or the failure history of your current die and we will go through the options with you.

Why Die Casting Dies Crack or Wear Out Early

Look at the failed die first. The pattern of damage points to the cause.

  • Heat checking: a fine network of surface cracks from repeated heating and cooling. Causes include the wrong grade, no preheating, uneven or excessive die cooling and poor heat treatment.
  • Erosion and soldering: molten metal washes away the die surface near the gate, or sticks to it. Hardness, steel cleanliness and surface treatments such as nitriding all play a part.
  • Gross cracking: a large crack through the cavity or block. Inclusions, uneven properties through the block, stress left after machining or EDM, and thermal shock in a cold die are the usual suspects.
  • Softening and deformation: the die loses hardness or sinks in service because it ran hotter than its tempering allowed.

Behind many of these failures are the wrong grade, poor heat treatment, no preheating, weak maintenance, or steel with inclusions or uneven properties. Clean, uniform steel such as ESR-grade H13 gives your heat treater a better starting point.


Buying Die Casting Steel from Virat

Pressure die casters, die makers and toolrooms, and automotive component manufacturers are our core buyers. We also supply forging, aluminium extrusion, railway, heavy engineering, mining, power generation, oil and gas, agricultural and hand tool manufacturers.


Product Forms Typical forging use
H13 / DIN 1.2344 Flat, square, round Inserts, cores and die blocks for aluminium, zinc and magnesium
H13 ESR Flat, square, round High-duty aluminium dies where toughness and cleanliness matter most
H11 / DIN 1.2343 Flat, square, round Inserts and cores with severe thermal cycling
H21 / DIN 1.2581 Flat, square, round Brass and copper alloy die casting inserts

Services around the steel

  • Ready stock Material is held in Ludhiana and Gurugram for off-the-shelf supply.
  • Cut to size Band saw cutting to your block or bar length, so you pay for steel you will use.
  • Machining Squaring and other value-adding work in our machining shop.
  • Testing Chemical analysis, UT and hardness checks in-house.
  • Technical advice Help with grade choice, heat treatment and machining questions.

How to order

  • Send us the grade, size, quantity and delivery location.
  • Tell us the delivery condition and the test certificates you need.
  • We reply with stock status, delivery time and a quotation
  • We cut, machine and dispatch to your plant.

Questions Forging Buyers Ask

Die casting dies are made from hot work tool steel. The grades most often asked for are DIN 1.2344 (H13), DIN 1.2343 (H11) and DIN 1.2581 (H21). H13 is the most common for aluminium, zinc and magnesium dies. Cold work and plastic mould steels are not suited to die casting cavities.
Neither is better in every situation. DB6 is tougher, which makes it the usual choice for hammer dies and large blocks where impact is the main risk. H13 holds its strength at high temperature, which makes it the usual choice for press dies and hotter die surfaces. Choose by machine, die size, work material and forging temperature.
DIN 1.2344 (X40CrMoV5-1) is the European designation for AISI H13, and AFNOR calls it Z40CDV5. The Japanese SKD61 is commonly treated as equivalent. Limits differ slightly between standards, so confirm on the mill certificate.
Aluminium, zinc and magnesium dies mostly use H13. Brass and copper alloys cast much hotter, so those dies often use H21 or other grades with high hot strength. Your die designer should confirm the choice for your part and machine.
Electro-slag remelting refines the steel, improving cleanliness and toughness and giving more uniform properties through the block. This helps the die resist cracking and heat checking in demanding aluminium dies. ESR costs more than standard H13, so it suits high-duty dies and long production runs. Tell us your die type and expected volume and we will advise.
It depends on the cast alloy, die size and cooling design. Aluminium dies are commonly run at around 44 to 48 HRC, and H13 can be tempered across roughly 44 to 52 HRC. Your die designer or heat treater sets the final figure.
The usual causes are heat checking, erosion, soldering, gross cracking and softening. Behind them are often the wrong grade, poor heat treatment, no preheating, uneven or too much die cooling, weak maintenance, or steel with inclusions or uneven properties through the block. Look at the failed die first, because the crack pattern points to the cause.
Yes. Casting into a cold die risks thermal shock and cracking. The right preheat temperature depends on the die, its size and the cast alloy. Always follow the guidance of your die designer or heat treater.
We supply flat, square and round bar. Our band saws cut up to 2500 × 1100 mm, and our machining shop can square and finish blocks. Send us the size you need and we will confirm what is in stock and what can be cut.
We have an in-house chemical and spectro lab, a UT testing machine and a hardness tester, and we provide mill test certificates with orders. Tell us at the enquiry stage which reports you need, such as UT or a specific premium-grade specification.
We import from mills including NLMK Verona and Lucchini RS (Italy), Swiss Steel Group (Germany), Vítkovice (Czech Republic), Somers Forge (UK), Villares Metals (Brazil), Nippon Koshuha (Japan), and Hyundai Steel and SeAH Besteel (South Korea). If your die specification names a mill, mention it in your enquiry.
We hold stock in Ludhiana and Gurugram, and we supply die casting and automotive clusters across India, including Gurugram, Manesar, Faridabad, Bhiwadi, Ludhiana, Pune, Nashik, Aurangabad, Rajkot, Ahmedabad, Chennai, Hosur, Coimbatore and Bengaluru. Delivery time depends on grade, size and stock. We confirm stock and delivery time with the quotation.

Stocking Partners

We Keep The Materials From India, Japan, South Korea, Italy, Germany, France, Brazil.

india     japan     south-korea     italy     germany     france     brazil
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  • Corporate Office: C-545, Sector-37, Pace City - II, Gurgaon 122001 (Haryana) India
  • UNIT-I: C-146, Focal Point, Phase - V, Ludhiana 141010 (Punjab) India
  • UNIT-II: NH-1, G.T. Road, Opp. Sarita Forging, Rajgarh, LDH (Punjab) India

 

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